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Wayam AI
Industries

Manufacturing

Predictive production scheduling and engineering automation across multi-plant operations.

Manufacturing AI visual with connected factory machine modules

Overview

Multi-plant operations lose capacity and margin to planning and design work that can't scale by hand. We bring predictive scheduling and engineering automation to the plant floor, honoring the constraints that actually govern production.

Accelerators

Accelerators for Manufacturing.

Software testing lifecycle visual with code, suites, and release gates

Software Testing

Parikshan

AI across the software testing lifecycle, from authoring to release.

LifecycleAI in software testing

Generative CAD visual with a mechanical part forming from structured particles

Engineering Automation

Shilpa

GenAI for CAD automation and manufacturing engineering.

GenAIfor CAD & manufacturing

Supply chain prediction visual with one route diverging ahead of a network

Supply Chain

Purti

Supply-chain disruption prediction.

Earlydisruption lead time

Multi-plant scheduling visual with factory modules arranged in an optimized grid

Production Planning

Niyojan

Multi-plant production planning at enterprise scale.

60+facilities planned

Arjuna video analytics tracking people across camera views

Video Analytics

Arjuna

Real-time video analytics on the CCTV you already have.

RetrofitAI on existing cameras

Product genealogy resolving into a single traceable lineage

Production Execution & Traceability

Anvaya™

Every order traced from raw material to finished unit, in one genealogy view.

Both waysgenealogy from raw material to finished unit

Fleet assets resolving into a coverage decision

Warranty, AMC & Fleet Economics

Yukti™

Turn fleet condition into warranty, contract, and insurance decisions worth money.

Per assetremaining useful life, not fleet averages

Plant instrument wall with one raised attention tile

Industrial Operations Console

Yantra™

One role-aware console for equipment health, energy, alarms, and OT security.

One consolehealth, energy, alarms, and OT security

Product form resolving into ranked design-risk plates

Design Risk & DFMEA

Tatvam™

The whole failure-mode workflow in one control room, auditable end to end.

Initial vs residualRPN compared in a sortable risk register

Production lattice rerouting around a disruption shock

Disruption Replanning

Sankalp™

When freight, tariffs, or material prices move, arrive with options, not alerts.

Options, not alertseach with projected impact

Four product columns being drawn into BOM alignment

BOM Synchronization

Sama™

Engineering, manufacturing, service, and software BOMs kept in step as designs move.

Four domainsengineering, manufacturing, service, software

Regulatory documents sorting onto a product-impact grid

Regulatory Change Intelligence

Parivart™

Know which products a new rule touches, before the deadline finds you.

Mappedrule to product, market, and process

Use cases

The work we run in manufacturing.

29 modelled workflows, each with the steps it runs and the outcome it moves.

Manufacturing

Safety & Security

Autonomous Worker Safety & PPE Compliance Monitoring in Heavy Plants

A primary steel manufacturing mill operating high-risk melt shops, rolling mills, and heavy material handling yards equipped with 250 existing CCTV security cameras.

PPE compliance rates increased
68%PPE compliance rates increased
reduction in lost-time workplace injury incidents
72%reduction in lost-time workplace injury incidents
ArjunaRepresentative scenario

Manufacturing

Safety & Security

Real-Time Intrusion & Unauthorized Zone Detection in High-Security Sub-Stations

An electric utility provider managing 120 unstaffed high-voltage electrical sub-stations protected by perimeter fence security cameras.

false security alarms reduced
96%false security alarms reduced
unauthorized sub-station perimeter breaches within 15 seconds
100%unauthorized sub-station perimeter breaches within 15 seconds
ArjunaRepresentative scenario

Manufacturing

Maintenance & Reliability

Automated Package & Label Defect Inspection on High- Speed Conveyor Lines

A high-volume consumer packaged goods (CPG) facility producing 120,000 packaged food items daily across 6 high-speed conveyor lines.

annual retailer chargeback penalties and product return costs
$450,000annual retailer chargeback penalties and product return costs
ArjunaRepresentative scenario

Manufacturing

Finance

Fleet Yard Traffic Management & License Plate Recognition at Docks

An intermodal logistics hub managing 1,000 daily tractor-trailer arrivals across 80 loading docks and staging yards.

truck gate check-in turnaround time reduced
45 minutestruck gate check-in turnaround time reduced
unbilled detention charges using automated, audit-ready camera
$620,000unbilled detention charges using automated, audit-ready camera
ArjunaRepresentative scenario

Manufacturing

Safety & Security

Flame, Smoke & Chemical Leak Micro-Detection in Oil Refineries

A petro-chemical refinery operating hazardous process units, tank farms, and pipe racks monitored by 400 outdoor industrial CCTV cameras.

early flame and smoke detection response time cut
3 minutesearly flame and smoke detection response time cut
ArjunaRepresentative scenario

Manufacturing

Operations

At a Glance Multi Plant Operational Telemetry & Anomaly Detection

A global specialty chemicals manufacturer operating 14 continuous processing plants with over 80,000 IoT sensors tracking temperature, flow rate, pressure, and chemical acidity.

unplanned reactor process shutdowns reduced
72%unplanned reactor process shutdowns reduced
control room operator alarm fatigue reduced
60%control room operator alarm fatigue reduced
YantraRepresentative scenario
See all 29 manufacturing use cases

Ready to move on manufacturing?